• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The system of recycling and transformation of waste by pyrolysis process is an innovative system. A system which, through a pyrolysis process, recycles and transforms waste, some of which is difficult to eliminate. A furnace heats the materials from which, after some calorific and mechanical processes, components resulting from this process are extracted. These components are of a high quality. In the process no pollution is emitted since it is a closed circuit, where the gases are conducted to different treatment phases where they are cleaned and used to generate the energy that the machine needs for its operation. Therefore, the process takes full advantage of its capabilities with a very high efficiency. Thus solving a very large environmental problem. A pyrolysis with a minimum energy consumption and zero polluting emissions. Being able to be transported easily where we need. Since it is built in two modules, which once transported are assembled with ease and in a short space of time. (Machine-translation by Google Translate, not legally binding)
    公开号:ES2691143A1
    申请号:ES201700188
    申请日:2017-03-10
    公开日:2018-11-23
    发明作者:Antonio ROMERO MIJER
    申请人:Antonio ROMERO MIJER；
    IPC主号:
    专利说明:

    DESCRIPTION

    Waste recycling and transformation system by pyrolysis process.

    Technical sector 5

    The present invention has its application in the field of recycling, processing and transformation of petroleum, organic and sanitary waste. Any field that needs a recycling and processing to recover raw material, to recycle or return to its initial components, the Waste Recycling and Transformation System by 10 pyrolysis process, meets the necessary requirements for such functions.

    Background of the invention

    It is known that there are ways to process through the pyrolysis process, with which oil derivatives can be processed. A disadvantage that we find in these technologies is the high energy consumption of the process, as well as the emission of pollutants abroad. In addition, we find a low efficiency in the products resulting from recycling in other systems. The volume of material to process with respect to the time required for its process, gives a low efficiency to the systems that we can find today. In these existing technologies, we find a need to adapt the materials to the process of the machines, as it is a very fine chop to facilitate the process, which entails a greater energy expenditure in the global transformation process.

    With all this we have found a new formula to alleviate the deficiencies in the processes with the current systems.

    Explanation of the invention.

    The Waste recycling and transformation system by pyrolysis process, as its own name indicates, transforms and recycles different types of waste by the pyrolysis method. Its basic foundation is a high-temperature furnace where processes of transformation and cracking of base products occur that are transformed into something other than their entry condition. The transformation system by means of heat and control techniques and thermal variations, as well as certain filtered conditioning processes and returns 35 ensure that a material of base origin is transformed into a final product of high industrial and usable value.

    Not only is the final result of a usable product taken into account, but the use and transformation of low-value and highly polluting products is the main reason and reason for the creation of this innovative system.

    The machine is specially designed to obtain the maximum recycling efficiency of any type of tire, as well as plastic waste. Generating its own energy through a combustion engine thanks to the use of waste products from the transformation produced. The Waste recycling and transformation system by pyrolysis process does not emit any harmful substance abroad, thanks to its configuration and long-lasting filters that ensure total and absolute respect for the environment.

    The input product gums, plastics, resins, products derived and processed from oil that are a waste and waste without environmental solution are used as raw material for its transformation into diesel, gasoline, oils, gases and breasts, in addition to black smoke of coal that are reusable products and of high industrial value.
    We also obtain them in the case of the steel of the tires, rolled in balls and in the case of the carbon black clean and without impurities.

    The entire process is carried out in the Waste recycling and transformation system by pyrolysis process, which also, and based on its nature as an environmental solution to highly polluting waste 5, performs the process efficiently and cleanly. The whole process happens in a closed system without contaminating leaks, collecting all the by-products and taking full advantage of all the materials, fluids and gases derived from the transformation.

    The Waste recycling and transformation system by pyrolysis process is a closed system for recycling urban and industrial solid waste that has no value and is highly polluting and difficult to solve and reuse. The whole process is done in a closed system of total control of all the resulting by-products and carried out in a clean development where, with thermal processes, returns and temperature variations a high value transformation is achieved. In addition, filters are used to clean the resulting gases and leave them ready for use both in the service and heating of the waste recycling and transformation system by pyrolysis process, and in their accumulation for later use as it is of great industrial value .

    The system, both for processing and filtering and even for the use of gases for heating and carrying out the transformation, is a closed loop without leaks and fully controlled, where all the by-products derived from the transformation and use that are used are cleaned and filtered. The system performs.

    All the by-products resulting from the transformation are of high industrial value and are used, so that the Waste recycling and transformation system by pyrolysis process becomes an efficient and high ecological value solution to very environmental problems difficult solution. Being fast, efficient and clean in its process resulting from 24-hour temporary recycling processes accelerating processes that would last several thousand years and taking advantage of all products derived from these processes. 30

    The transformation development is carried out with different thermal processes, returns and filtrations that are part of what the system represents and the reason for the presentation of this document which will be detailed and substantiated. In addition, constructive solutions that require special attention for the development of the entire process will be specified and based and are also a fundamental part of the present innovation that we want to detail. The processes of gas filtration and the products used for this purpose will also be based, as well as highlighting that the whole process is a closed and organized system. All these details will be duly presented in this document and are innovative.
     40
    The novelty of the system is the Waste recycling and transformation system by pyrolysis process and its enormous production compared to other systems, in addition to the absence of harmful emissions for health, as well as the self-generation of the energy necessary for the process based on the initial gaseous part thereof.
     Four. Five
    For the recycling of tires, the primary crushing of the tire begins, it is cut into pieces of sizes between 25 and 300 mm. Then the pyrolytic homo is charged by means of feeding tapes and the electromechanical treatment program begins, during the same mechanical and thermal variations, they produce a slow distillate of the volatile products that are being conducted to the chemical systems and generator of the machine, the rest ends up becoming a granulated powder (carbon black) with mechanical remains that are magnetically separated for collection.

    In chemical distillate, combustible gases are transformed into a mixture of diesel, gasoline and light oils of high calorific value, and very few impurities and chemical compounds, which from this point are usable in engines or turbines. Once obtained, the compounds are packaged, labeled and / or used in the production of electrical energy where appropriate. 5

    The process begins with the furnace filling, which is closed and placed in its workplace, plugged into a system that transmits the rotating movement necessary for the process. Once placed and plugged, it is insulated with some practical covers that descend and wrap it. Such insulating covers also support inside the system of 10 furnace heaters which oriented towards it provide the heat and temperature necessary for the transformation processes.

    Once the heaters have been placed, insulated and connected, they carry out their work generating several conditioning processes and thermal variations. The process continues to release the 15 fumes through a stopcock in the mouth of the oven towards a buffer tube which allows its passage and also absorbs the movements derived from the rotation of the oven. The fumes are conducted directly to the cooler which is a cold pool where a conductive circuit of the fumes produces its condensation in liquid which is collected in a tank. Not all fumes are condensed and transformed in this first operation by 20 which following the circuit are led to a return circuit system, wrapping the main outlet tube of the homo that is maintained at high temperatures in a reheating process the fumes and leave them conditioned for the definitive condensation of most of them, returning in a secondary circuit to the cooler. The most volatile and non-condensable fumes at room temperature arising from all these 25 transformations are conducted to a stage filter system for subsequent treatment. The filtering process begins with a wash in the form of rain or shower with alkaline waters, using caustic soda as the main component, after which it is conducted to a filter composed of active carbon and urea, where its conditioning is followed, and as a final, a shower or rain filter of clean water after which the resulting gas is fully conditioned for later use or storage. The use of these gases in a combustion engine that moves a generator that provides the energy necessary for both the heating of the furnace and all the processes of the Taurus machine is planned. Being that the resulting gases of the explosion engine are also derived later, to the oven circuit and thus closes a process without leaks and totally closed and non-polluting. 35

    All this process, in addition to the treatment techniques used, as well as the constructive solutions derived from the heat necessary for the process, such as the filter systems and base components thereof and the solution and total closed cycle using the last gases for the energy production process, which will be used to heat the oven and the reconditioning of the exhaust gases in a closed loop. Everything will be detailed and explained extensively, in this document, and is a fundamental part of the innovation presented by the Waste recycling and transformation system by pyrolysis process.

    Brief description of the drawings 45

    To complement the description that is being made, and in order to help a better understanding of the characteristics of the invention, a drawing is attached, as an integral part of said description, where illustrative and non-limiting, it has been represented the following: 50

    Figure 1: It shows an overview of the system. In it we find the following parts that compose it:

    1. OVEN CAR: The oven car supports the rotary drum that is the homo, keeps it in place and with the necessary inclination of work. It supports the bearings where the oven drum settles and is the necessary structure for its support and work allowing its rotation keeping it in the exact place of work. The wheels allow the car to move and move from the recycling process to the filling area and areas of cooling, emptying, and cleaning. It allows with all this that being a compact car and oven structure they move to the convenient places to speed up the treatment processes.

    2. OVEN: The oven is the place where the pyrolytic and cracking process of the materials to be transformed takes place. It rotates on bearings that allow it and are attached to the oven car. Its structure and materials are designed to withstand the load and temperatures necessary in the recycling process.

    3. OVEN ARCHES: The oven arches are a structure formed to support the insulating lids and the outlet tubes of the oven. With a fixed structure that maintains and supports 15 insulating covers, which, when the oven carriage is placed in its workplace, wrap the oven and isolate it. Maintains and supports the hydraulic elevators of the insulating lids allowing its closing and opening on the oven.

    4. HYDRAULIC ELEVATORS INSULATING COVERS: These are mechanisms that fastened 20 to the Arches of the furnace act on the insulating covers by opening and closing them on the oven to allow their entry and exit of the work area with thermal and condensation processes and filters.

    5. INSULATING COVERS AND OVEN HEATERS: The insulating lids are fastened to the structure that make up the Arches of the oven with a hinge-like system that allows its movement up and down by wrapping the oven and allowing its entry and exit from the area of pyrolytic work. The hydraulic elevators act on the covers, affecting their movement. They are also made up of a series of layers that, when closing the homo keeps it insulated, being that in the area of the lids facing the oven there are 30 furnace heaters, which provide the working heat for the pyrolysis process and cracking that occurs in the Taurus recycling machine.

    6. SMOKE OUTLET WRENCH: The smoke outlet key is opened to allow them to exit, from the mouth of the oven to the ducts of the same to the area of condensation and filtering.

    7. SMOKE OUTLET TUBE: The smoke outlet pipe that is placed after the key, is a tube specially designed to conduct the fumes while also cushioning the movements produced by the rotation of the oven with respect to the others 40 system conduits. It is a constructive solution, which allows the coupling of moving parts, oven, and fixed, pipes.

    8. OVEN MOVEMENT SYSTEM: It is a typically hydraulic system, which is coupled to the oven at the rear of the car, and prints to the oven, the necessary turning force 45 for the process explained in this document.

    9. OUTLET PIPES AND SMOKE RETURNS: The main conduit pipe of the flue gases from the furnace to the condensation and smoke treatment zone is insulated and wrapped by the circuit tubes that make up the pyrolysis and cracking of the fumes, that they did not condense on their first entry into the condensation zone. Being insulated it maintains the temperature that is practically that of the oven and taking advantage of that phenomenon some tubes wrap it in a round trip circuit to thereby heat and transform the fumes that in
    In the first instance, they did not condense on their first entry into the condensation tank, having to be cracked and taken back to the condensation zone.

    10. SMOKE CONDENSER COOLER: The smoke condenser cooler is basically composed of a pool with a coolant, which involves two circuits of 5 condensation of gases and fumes. The first circuit comes directly from the homo and the second circuit comes from the Smoke Return tubes. Both circuits have a liquid outlet to the condensation tank.

    11. CONDENSATION DEPOSIT: The condensation tank collects the liquid products 10 from the oven outlet already condensed and finished for later industrial use. All condensed liquids are diverted to the condensation tank, which admits them and allows them to drain into larger capacity outer containers.

    12. DRAINED WRENCH CONDENSATION TANK: The key regulates the passage and drainage of the condensation tank.

    13. VOLATILE SMOKE FILTERS: The most volatile and non-condensable fumes and gases at room temperature are derived to filters for ultimate treatment before use or storage. The volatile smoke filters are formed in several stages for that treatment. First they undergo an alkaline water shower, then an activation with a filter containing active carbon and urea, and, as a last process, a system of cleaning and washing with clean water. All this treatment in the filters closes the recycling process of the Taurus recycling machine.
     25
    14. CONTROL BOX: The control booth forms the centralization of all measuring devices, control systems, actuators and electronic and electrical safety systems necessary for the treatment and recycling process.

    15. SMOKE PUMP: The smoke pump is placed in a strategic place, to control 30 and induce a movement of the fumes and gases within the ducts of the Taurus recycling system.

    16. FLOOR WITH RAILS: The floor with rails forms the structure of rails necessary to maintain and place the oven carriage in its correct place of work in the 35 Taurus recycling system.

    Preferred Embodiment of the Invention

    A preferred embodiment of the invention is about processing a petroleum derivative such as out-of-use tires, or plastics. Thanks to the oven car (1) we can move the homo (2) for filling with the previously treated material according to the need for the proper use of space. After filling, a furnace heating process (2) begins with electric resistance and thanks to the furnace movement system (8) the pyrolysis begins to degrade and process the material introduced, in 45 the first by-products that the system delivers to you . The insulating covers (5) prevent heat from going outside, seeking maximum efficiency.

    The flue outlet (6) allows the passage of these through the flue pipe (7) where the management of fumes begins through the flue inlet and outlet tubes 50 (9) and directs them and processes in the smoke condenser cooler (10). Once again the machine begins to obtain more usable raw material either for the machine's own consumption or for storage and subsequent use.

    An entire closed system without contaminants or high controlled and fully computerized energy consumption, which is coordinated by the control booth (14).

    A direct industrial application of our machine can be to process the cemeteries of tires and plastics around the world as well as sanitary waste. Also, 5 serves to separate metals from plastic components, leaving the metals at the end of the process in the kiln, and the plastic would follow a usual pyrolysis treatment obtaining the corresponding hydrocarbons and gases.
    权利要求:
    Claims (7)
    [1]

    1. Waste recycling and transformation system by pyrolysis process, preferably planned for the recycling and processing of petroleum products, recovering it and obtaining the raw materials that compose it. It is characterized by a furnace, in which, the heat pyrolysis itself is produced, extracting from it all the products that are obtained throughout the process. The condensable fumes pass to the condenser and smoke cooler, and are condensed for later industrial use, thus achieving maximum performance. The solid material is deposited in the oven of the machine for its extraction and use as a new raw material. The fumes that are not 10 condensable pass through a volatile smoke filtering system where they are prepared for use or storage. The whole process takes advantage of the products themselves to achieve total efficiency of the process, either they are used as raw material after the pyrolysis process or for the generation of electricity from the machine process.
     fifteen
    [2]
    2. Waste recycling and transformation system by pyrolysis process according to claim 1 characterized by the use of a combustion engine which is fed with non-volatile gases to produce energy, through an alternator, which consumes the system in a loading process
     twenty
    [3]
    3. Waste recycling and transformation system by pyrolysis process according to claim 1 and 2 characterized by not needing external energy for its operation, once in the pyrolysis process, the necessary gases are produced to start feeding the engine that It generates the energy necessary for its operation. At the beginning of the pyrolysis process, the machine can be fed in different ways: the power grid or through the use of hydrocarbons. What gives us an independence of being able to install the machine where we have the waste, even if we don't have a power grid.

    [4]
    4. System of recycling and transformation of waste by pyrolysis process characterized by not emitting thanks to its filter systems any pollutant abroad. 30

    [5]
    5. Waste recycling and transformation system by pyrolysis process characterized by accepting not very reduced tire crushing, between 25 and 300 mm for a better use of the furnace space.
     35
    [6]
    6. Waste recycling and transformation system by pyrolysis process according to claims 1 and 5 characterized by a delivery of the clean products in the oven, in the case of stainless steel, rolled in balls, and carbon black, clean and without impurities

    [7]
    7. Waste recycling and transformation system by pyrolysis process according to claim 1 characterized by heating the material to be processed inside the oven by means of electrical resistors.
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    同族专利:
    公开号 | 公开日
    ES2691143B1|2019-09-23|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    WO2007040381A1|2005-10-05|2007-04-12|Agustin Javier Pretelin Nova|System for recycling used tyres and rubber derivatives|
    US20100133085A1|2006-12-19|2010-06-03|Richard Hutchins|System And Method For Recycling Of Carbon-Containing Materials|
    US20110120851A1|2009-11-23|2011-05-26|Jeon Ki Jeong|Apparatus for restoring waste plastic to oil|
    EP2366758A2|2010-03-16|2011-09-21|EME-Tech GmbH|Device for processing organic waste|
    法律状态:
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    优先权:
    申请号 | 申请日 | 专利标题
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